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Forward / reverse circuits

Direction control, interlocks, and reversing logic.

Forward / reverse circuits

Motor goes one way but won't go the other (e.g. down but not up)

A reversing drive works in one direction only. One command (say, down) runs fine; the other (up) does nothing, or just hums/trips. Common on hoists, doors, and conveyors.

5 causes4 test steps
QualifiedHigh risk
Forward / reverse circuits

Reversing starter trips when changing direction

The drive runs each direction on its own but trips protection when you change from forward to reverse (or vice versa), often if the changeover is too quick.

4 causes3 test steps
QualifiedHigh risk
Forward / reverse circuits

Forward/reverse interlock locking out both directions

Neither direction will run — the interlock that stops both contactors closing together appears to be holding everything off, so no movement at all.

4 causes3 test steps
QualifiedMedium risk
Forward / reverse circuits

Reversing circuit runs the same direction both ways

Selecting forward or reverse both turn the motor the same way — the direction never actually changes, even though both contactors operate.

3 causes2 test steps
QualifiedMedium risk
Forward / reverse circuits

Jog / inch function not working

The jog (inch) control doesn't move the motor in short bursts — pressing jog does nothing, or it latches and runs continuously instead of jogging.

4 causes3 test steps
QualifiedMedium risk
Forward / reverse circuits

Travel limit stops a direction too early

The drive stops short in one direction — a travel limit is operating before the load reaches the proper end position, cutting the movement off early.

4 causes3 test steps
QualifiedMedium risk
Forward / reverse circuits

VSD/drive ignores the direction command

A drive runs but only one way — the reverse (or forward) command is ignored, even though the drive is running and the motor turns.

4 causes3 test steps
QualifiedMedium risk
Forward / reverse circuits Premium

Two-speed motor won't change speed

A two-speed (e.g. Dahlander or two-winding) motor runs on one speed but won't switch to the other — the speed-change contactors or windings aren't doing their job.

4 causes3 test steps
AdvancedHigh risk