QualifiedMedium risk

VSD trips on undervoltage / loses supply

The drive trips on undervoltage — the DC bus drops too low, often on start, under load, or with supply dips, and the drive shuts down to protect itself.

Safety first

Even with an undervoltage trip the bus can hold charge. Prove dead before touching internal terminals. Loose supply connections can arc and overheat.

Isolate, lock out / tag out, and prove dead before working unless a live test is specifically required, authorised, and carried out under proper supervision. Always follow local regulations, your site procedures, and the equipment manufacturer's documentation.

Full detail — causes, the why, and common mistakes.

Likely causes

Ranked from most to least likely.

  1. 1

    Loss of an input phase

    Most likely

    A missing input phase (blown fuse, open connection) collapses the bus and trips undervoltage.

  2. 2

    Loose / high-resistance supply connection

    #2

    A loose input terminal drops voltage under load and trips the drive.

  3. 3

    Genuine supply sag/brownout

    #3

    A weak supply or large load elsewhere causes dips that trip the drive.

  4. 4

    Undersized supply for the drive's demand

    #4

    A supply too small for the drive sags when the motor loads up.

  5. 5

    Drive input rectifier/precharge fault

    Least likely

    An internal input-stage fault reduces or destabilises the bus.

Reports are saved on this device to reflect what you actually find.

Testing sequence

Work through one test at a time. Expected reading and what each result means.

Test 1 of 3
1

Measure all three input phases at the drive terminals (under load if it trips under load).

Expected reading

Three balanced input phases within rating, steady under load.

If it passes

Input looks healthy — check connections and the drive input stage.

If it fails

Missing/low/unbalanced phase — chase that supply fault.

View all expected readings at once
1. Measure all three input phases at the drive terminals (under load if it trips under load).
Three balanced input phases within rating, steady under load.
2. Check the input terminals and upstream connections for tightness and signs of heat.
Tight, clean, cool connections.
3. Watch the supply voltage during the trip event and consider supply capacity vs the drive's demand.
Supply holds within range under the drive's load.

Fault-finding flowchart

The same logic as a decision tree.

  1. 1
    start

    VSD undervoltage trip

    → step 2
  2. 2
    decision

    Are all three input phases healthy and steady under load?

    Yes→ step 3No→ step 4
  3. 3
    decision

    Are the input connections tight and cool?

    Yes→ step 5No→ step 6
  4. 4
    result

    Missing/low phase — chase the supply fault.

  5. 5
    decision

    Does the supply hold under the drive's load?

    Yes→ step 7No→ step 8
  6. 6
    result

    Loose/hot connection — repair it.

  7. 7
    result

    Suspect the drive input stage — refer to documentation.

  8. 8
    result

    Supply sag/undersized — address the supply.

Common mistakes apprentices make

  • Not checking all three input phases (missing one looks like undervoltage).
  • Overlooking a loose, heating input terminal.
  • Blaming the drive when the supply genuinely sags.
  • Ignoring a supply that's simply too small for the drive.

When to stop & escalate

A lost input phase or a sagging supply is upstream — raise it appropriately. Suspected internal input-stage faults go to the drive documentation/support.

If you're past your competence, authorisation, or the safe limits of the job — stop and hand it on. There's no fault worth getting hurt over.

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