AdvancedMedium risk

Off-peak / controlled-load hot water not heating

A controlled-load (off-peak) hot water system isn't being energised during its tariff window — the element and thermostat may be fine, but power never arrives at the right time.

Safety first

Isolate before working at the system. Controlled-load wiring involves a separate tariff supply/contactor — confirm what's live before working.

Isolate, lock out / tag out, and prove dead before working unless a live test is specifically required, authorised, and carried out under proper supervision. Always follow local regulations, your site procedures, and the equipment manufacturer's documentation.

Full detail — causes, the why, and common mistakes.

Likely causes

Ranked from most to least likely.

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Testing sequence

Work through one test at a time. Expected reading and what each result means.

Full test sequence

The step-by-step test flow with expected readings for this fault is part of Sparkie Sidekick Pro.

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Fault-finding flowchart

The same logic as a decision tree.

  1. 1
    start

    Off-peak not heating

    → step 2
  2. 2
    decision

    In the window, is the controlled-load supply reaching the element?

    Yes→ step 3No→ step 4
  3. 3
    result

    Power arrives — fault is the element/thermostat.

  4. 4
    decision

    Does the off-peak contactor close and is the wiring sound?

    Yes→ step 5No→ step 6
  5. 5
    result

    No supply upstream of a closing contactor — tariff/meter issue (authority).

  6. 6
    result

    Contactor not closing / wiring fault — rectify.

Common mistakes apprentices make

  • Replacing the element when the controlled-load never energises.
  • Not testing within the actual tariff window.
  • Overlooking the off-peak contactor.
  • Assuming a property fault when it's a meter/tariff control issue.

When to stop & escalate

Controlled-load wiring/contactor work is licensed electrical work; tariff/meter switching is the supply authority's domain. Coordinate accordingly.

If you're past your competence, authorisation, or the safe limits of the job — stop and hand it on. There's no fault worth getting hurt over.

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